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500kg/h Full auto laundry and toilet soap production line(Pro version)
Application
The LAF500 Pro series serves as our premium production line. It is well-equipped and incorporates a three-roller mill and a simplex refiner with built-in filtration screen to remove iron contaminants and other impurities from raw materials. It also delivers exceptional grinding performance that various additives, flavors, pigments, etc. in the raw materials can be mixed more evenly, and the soap produced is smooth and uniform in color. Consequently, it is not only ideal for customers who want to produce medicated soaps and beauty soaps requiring premium quality, but also a suitable match for cosmetics and pharmaceutical manufacturers seeking GMP-certified compliance.
Equipment Components
No. | Equipment List | Model | Qty |
F1 | Sigma Mixer | ST-SM100 | 1 |
F2 | Belt Conveyor (Inclined) | ST-CONV350 | 1 |
F3 | Simplex Refiner | ST-SR500 | 1 |
F4 | Belt Conveyor (Inclined) | ST-CONV350 | 1 |
F5 | Three Roll Mill | ST-TRM260 | 1 |
F6 | Belt Conveyor (Inclined) | ST-CONV350 | 1 |
F7 | Duplex Vacuum Plodder | ST-DP500 | 1 |
F8 | Auto Cutter | ST-AC200 | 1 |
F9 | Belt Conveyor (Flat) | ST-CONV100 | 1 |
F10 | Auto Vertical Stamper | ST-ASC3 | 1 |
F11 | Belt Conveyor (Inclined) | ST-CONV270 | 1 |
F12 | Belt Conveyor (Inclined) | ST-CONV350 | 1 |
F13 | Refrigerator | ST-RFR12 | 1 |
F14 | Water Chiller | ST-C15 | 1 |
F15 | Vacuum Pump | ST-VP25 | 1 |
F16 | Vacuum Pump | ST-VP60 | 1 |
Soap Making Machine Process Flow Description
- Pour the soap noodles and additives, such as fragrances and colorants, into the Sigma Mixer. As the two Sigma-shaped mixing blades operate simultaneously, the materials are rapidly crushed and blended.
- The material is discharged from the mixer into the conveying line and transported to the Simplex Refiner for grinding. The material is ground into particles.
- The soap flakes will be conveyed once again to the Three-roll Mill for secondary grinding.
- The ground soap flakes are conveyed to the Duplex Plodder, where they are extruded into a continuous bar.
- When produce laundry soap. the soap bar passes through the Auto Cutter, where it is cut into segments of a preset length and stamped with the required logo. The laundry soap production is complete.
- When produce toilet soap, the continuous soap bar passes through the Auto Cutter to be sectioned into individual bars. These bars are then conveyed via a conveyor line to Auto Vertical Stamper, where they are automatically molded into a pre-set shape and stamped with the required logo. At this stage, the production of the soap is complete.
Technical Parameters
Model | LAF500TL-Pro |
Applicable Raw Materials | Soap Noodles |
Types of Finished Goods | Luxury Soap, Beauty Soap, Medicated soap |
Production Capacity | Laundry Soap: 500kg/h Toilet Soap: 400kg/h Determined by the size of soap and the fatty acid content of raw materials |
Footprint | L20849*W2800*H2994mm |
Total Line Weight | 13496kg |
Voltage | 380V,50Hz,3 Phases |
Total Power | 131.14~131.54kw |