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1000kg/h Full auto laundry and toilet soap production line（Pro version）
Application
The LAF1000-Pro series is our company’s high-end production line. It utilizes a dual sigma mixer to replace the single-paddle mixer and is equipped with a simplex refiner instead of a three-roller mill. This sophisticated line features a screen on the refiner to filter out impurities like metal filings. It also provides excellent grinding performance, ensuring a more uniform blend of additives, flavors, and pigments, resulting in smooth, uniformly colored soap. It is suitable for customers seeking to produce mid- to high-quality medicated and beauty soaps, as well as for cosmetics and pharmaceutical factories requiring GMP certification.
Equipment Components
No. | Equipment List | Model | Qty |
F1 | Sigma Mixer | ST-SM200 | 1 |
F2 | Platform of Sigma Mixer | ST-PSM200 | 1 |
F3 | Belt Conveyor (Inclined) | ST-CONV350 | 1 |
F4 | Simplex Refiner | ST-SR1000 | 1 |
F5 | Belt Conveyor (Inclined) | ST-CONV350 | 1 |
F6 | Three Roll Mill | ST-TRM405 | 1 |
F7 | Belt Conveyor (Inclined) | ST-CONV350 | 1 |
F8 | Duplex Vacuum Plodder | ST-DP1000 | 1 |
F9 | Auto Cutter | ST-AC200 | 1 |
F10 | Belt Conveyor (Flat) | ST-CONV100 | 1 |
F11 | Auto Vertical Stamper | ST-ASC3 | 1 |
F12 | Recycle Conveyor (Inclined) | ST-CONV270 | 1 |
F13 | Recycle Conveyor (Inclined) | ST-CONV350 | 1 |
F14 | Refrigerator | ST-RFR12 | 1 |
F15 | Water Chiller | ST-C15 | 1 |
F16 | Vacuum Pump | ST-VP25 | 1 |
F17 | Vacuum Pump | ST-VP60 | 1 |
F18 | Air Compressor | ST-AirC0.9/8 | 1 |
Soap Making Machine Process Flow Description
- Pour the soap noodles and additives, such as fragrances and colorants, into the Sigma Mixer. As the two Sigma-shaped mixing blades operate simultaneously, the materials are rapidly crushed and blended.
- The material is discharged from the mixer into the conveying line and transported to the Simplex Refiner for grinding. The material is ground into particles.
- The soap flakes will be conveyed once again to the Three-roll Mill for secondary grinding.
- The ground soap flakes are conveyed to the Duplex Plodder, where they are extruded into a continuous bar.
- When produce laundry soap. the soap bar passes through the Auto Cutter, where it is cut into segments of a preset length and stamped with the required logo. The laundry soap production is complete.
- When produce toilet soap, the continuous soap bar passes through the Auto Cutter to be sectioned into individual bars. These bars are then conveyed via a conveyor line to Auto Vertical Stamper, where they are automatically molded into a pre-set shape and stamped with the required logo. At this stage, the production of the soap is complete.
Technical Parameters
Model | LAF1000TL-Pro |
Applicable Raw Materials | Soap Noodles |
Types of Finished Goods | Luxury Soap, Beauty Soap, Medicated soap |
Production Capacity | Laundry Soap: 1000kg/h Toilet Soap: Max 700kg/h Determined by the size of soap and the fatty acid content of raw materials |
Footprint | L22988*W4825*H3267mm |
Total Line Weight | 19036kg |
Voltage | 380V,50Hz,3 Phases |
Total Power | 171.86kw |
